What is a wall sandwich panel? wall Sandwich panel is a three-layered panel produced in different designs and models. when you order a wall sandwich panel from Arya Baron factory, you can observe quality in the insulation foam, the compression of the insulation foam, the thickness of the top sheet, the thickness of the bottom sheet, and the high-quality material of the top and bottom sheets.
Wall sandwich panels are produced using two methods: a non-continuous semi-automatic (discontinuous) method or a fully automatic continuous (continuous) method. Until recently, only galvanized, Aluzinc, aluminum or stainless-steel sheets were used for the bottom layer and the top layer of sandwich panels. It was considered sandwich panels’ Achilles heel, for it was not possible to use sandwich panels in all parts of residential buildings despite their numerous advantages. But recently, this huge drawback has been fixed, since some European manufacturers have produced sandwich panels with plaster of Paris, cement, and ceramics, which received an unprecedented welcome from residential building builders, and were quickly produced in countries such as China, Korea, and Turkey, and were well-received due to their countless advantages.
Arya Baron started early and produced wall sandwich panels in Iran at the same time as Korea and Turkey with two sides of leaf plaster, two sides of cement, one side of plaster and one side of leaf cement and two sides of ceramic and now these panels are also included in their product portfolio and offers them to domestic and foreign markets. For more information about sandwich panels, visit sandwich panel page.
Wall sandwich panels of Arya Baron factory are designed and produced in 4 models.
wall Sandwich panels are in fact prefabricated insulated walls that are used to cover the interior and side walls of residential, commercial, medical, educational, military, office, sports, industrial, and many other buildings. Wall sandwich panel includes a layer of insulation which is placed between two layers of sheets. This combined structure improves the performance of the section, both in terms of structure and in terms of penetration coefficient.
Forget traditional materials, because wall Sandwich panel prevents the penetration of humidity, sound, heat and cold 3 to 5 times more than these obsolete materials. In this way, the energy of the environment is maintained and the optimal temperature of human life is provided more easily. The top and bottom cover (two outer layers) of these panels is made of galvanized sheet, Aluzinc, steel, aluminum, concrete, plaster, cement, ceramic, etc. And in the core insulation layer of the wall sandwich panel Glass wool, stone wool, polystyrene foam, polyurethane and XPS are used. Don’t get confused! We can help you choose the proper panel depending on the intended usage, the load capacity calculated for the wall and the cost you are willing to pay. Nonetheless of their price, all types of wall sandwich panels that have been mentioned have shown good performance as wall coverings to the extent that sandwich panels can be considered the best materials for constructing walls of all kinds of structures. In the following, we will describe the uses and advantages of wall sandwich panels and help you pick the perfect wall sandwich panel.
You can always use traditional materials such as brick, cement block or clay, concrete, etc. But why not use sandwich panels that due to their combined structure, perform better, are more affordable and valuable? These panels are used both as load-bearing walls and as separating walls; as a matter of fact, their thickness is less than the thickness of the wall you build with traditional materials. Therefore, in terms of the cost, making a sandwich panel will be advantageous in several ways. The number of materials you use to build the walls of the structure will be less and you will pay less. The wall sandwich panel is thinner than ordinary walls, therefore it will occupy less space and the useful area of the structure or useful substructure increases. In many years of operation, energy consumption in the building decreases; Due to the insulating property of the environment covered with sandwich wall panel, the energy will be maintained and won’t be wasted easily. Finally, damage is inevitable, in case of damage to any part of the body of the wall sandwich panel you can easily replace the damaged panel with a new one, and therefore it will cost you less. All in all, sandwich wall panels can be called the best available material for covering walls.
It is used to build coldrooms and has a high resistance against heat transfer.
Wall sandwich panel is the best material for large buildings and industrial sheds due to its light weight.
hygiene is a significant factor in making a clean room. The smooth surface of this sandwich panel prevents the accumulation of germs
Wall sandwich panels are widely used to build prefabricated Conex boxes.
The wall sandwich panel has 8 uses:
measurement and technical specifications of wall sandwich panels can be altered. But their typical form has a thickness between 4 and 12 cm, which reaches up to 22 cm. The length of wall sandwich panels is considered between 2.7 and 10 meters, and their width will vary from 1 to 1.3 meters depending on the manufacturing company. The weight of these parts depends on the material of the insulation and the sheets, therefore it can be produced in a various range of weights. But without no doubt, all types of sandwich panels will be lighter than any other type of traditional material. This is because the main part of this structure includes the core insulating layer, which is light and has low density.
To install a wall panel, get advice from Arya Baron’s sales agents and be sure to make the necessary arrangements with Arya Baron’s sales experts at the time of ordering and registering the wall panel purchase.
The technical specifications of wall sandwich panels are generally determined based on several parameters, which include: the type of sheet and their thickness, the length and width of the sheet, and the size that can be used in each project. Types of wall and roof sandwich panels are similar in some technical specifications. For example, the wall sandwich panel, like the wall panels, consists of 3 main layers:
Wall sandwich panels are produced as two-sided sheets (Aluzinc, galvanized and aluminum sheets), one sheet, one nylon side, and two nylon sides. The measurement of sandwich panels are determined based on the needs and demands of the customer. The suitable width of these sandwich panels is 5.118 and their unsuitable width is 1200.
Various sandwich panel manufacturers produce these panels with a length of 2 to 14 meters. These numbers may be slightly different from other sandwich panels produced by different companies. Choosing the most suitable length and width of the wall sandwich panel depends on the type of construction project. The thickness of these panels varies from 3 to 20 cm. The best foam for making wall sandwich panels is polyurethane foam. Due to the use of polyurethane in these panels, they have a high heat transfer coefficient. Therefore, wall sandwich panels with polyurethane foam can be considered non-flammable or very slow-burning.
The length of these sheets varies between 2 and 12 meters according to the customer’s order. The thickness of aluminum sheets used for wall sandwich panels is between 0.5 to 0.7 mm. Aluzinc is used more than other coatings due to its anti-rust property, high resistance, low corrosion property and affordable price.
The features and technical specifications of this coating are similar to Aluzinc sheets. But these two sheets are different in price. Among the types of wall sandwich panels, double-sided aluminum sheet panels are more expensive than other sheets.
The thickness of this sheet is between 0.5 to 0.7 mm and it is commonly used with a length of 2 to 13 meters.
The above-mentioned sheets are colored in a kiln. The type of covering of all wall sandwich panels is not the same. The covering of these panels is determined based on double-sided sheet, one-sided sheet and one-sided foil, one-sided sheet and one-sided paper, double-sided nylon, double-sided paper or double-sided foil.
You may be wondering how wall sandwich panels are attached and connected. In this sense, wall sandwich panels can be divided into several categories:
Simple wall sandwich panel has a simple design and is connected with glue, mortar or wire. In the design of the Sandwich panels with rabbets, in the edges of the sandwich panels, grooves have been created that must be correctly placed on top of each other. In design of sandwich panels with hidden screws, screws and threads are already installed. At last, in lockable sandwich panel, their names explains everything about their function.
The price of the production of wall sandwich panel depends on various factors. Among the factors that affect the price of wall sandwich panels are the materials used in these panels. The type of foam and sheets used and the thickness of the sheets are factors affecting the price of wall panels.
Frequently Asked questions about Wall Sandwich panel
The price of wall sandwich panels per square meter depends on several factors, with one of the most influential being the type of insulation material used. The sandwich panels’ core may consist of materials like polyurethane foam (PU), rockwool (mineral wool), and expanded polystyrene (EPS) foam. Since the thickness and dimensions of sandwich panels are determined based on customer requirements, the price per square meter of these wall panels varies. However, factors such as the panel covering, insulation material, sheet thicknesses, and panel dimensions (length and width) significantly affect the final price per square meter of these panels.
To inquire about current prices for wall and roof sandwich panels, please contact sales specialists at Arya Baron Factory.
Types of wall sandwich panels may be categorized in terms of their insulation and covering layer and application:
These panels differ in structure, design, and the types of surface and underside sheets made from various materials like galvanized steel, aluminum, Aluzinc, paper, or nylon, all produced by Arya Baron with diverse rolling methods. The insulation layers of these sandwich panels use:
Advantages of wall sandwich panels include their extensive use in construction projects or prefabricated structures like cabins, warehouses, cold storage, etc. Their primary benefits include high-speed project execution and reduced costs associated with prolonged construction or civil projects. Another noticeable advantage is their reduced structural weight, enhancing their suitability for various applications.
Advantages include:
The dead load imposed on structures by heavy building materials and ironware reduces the lifespan of buildings. Consequently, today, contractors and civil engineers nowadays seek ways to lighten structures. The use of this innovative construction product has significantly helped in this regard. Wall sandwich panels provide insulation against sound, heat, cold, and moisture. Their use reduces the costs associated with structural insulation and energy consumption. Additionally, the following are among the other advantages of using wall sandwich panels:
The core insulations of panels are made from various foams like polyurethane foam, rockwool, and polystyrene. Among these, polyurethane foam is more commonly used for manufacturing wall sandwich panels.
Among all foam types used in panels, PU has the highest density and excellent adhesive properties to metal sheets on both sides. It is renowned for its top-notch insulating properties, which justify its higher cost compared to other types. Due to its high expense, it is recommended primarily for locations where insulation and cooling are crucial.
Another foam used for making wall sandwich panels is Expanded Polystyrene (EPS), also known as Styrofoam. Panels with EPS insulation are among the most cost-effective options available in the market. While EPS foam has less insulating property compared to polyurethane, the reason for their popularity lies in their economical price. These panels are also produced in forms suitable for ceilings, walls, and cold rooms.
Installing wall sandwich panels requires careful consideration of several critical factors before installation, such as column spacing, panel width, and panel height. To install these wall panels, they are first connected to each other using screws, nuts, and gaskets, and then waterproofed. The initial step in installing wall sandwich panels is proper substructure preparation. For a standardized and proper substructure, the following factors must be accurately observed:
Wall panels can be installed vertically or horizontally based on existing conditions. Installation methods generally fall into two categories:
In the metal corner and edging method, framing is initially set up using 90-degree angle corner irons, forming a rigid structure where panels are subsequently placed and secured within this frame. In this method, specialized sandwich panel adhesive is used to cover the gaps between panels. This installation method is more commonly utilized in constructing cabins and caravans.
In sandwich panels with hidden screws, the installation method differs from the above-mentioned approach. These panels are manufactured with overlapping lips (often called “orlips”) where there is a metal column located. The role of this metal column is to anchor the panels together through screws. This unique feature is why they are referred to as hidden screw panels: each subsequent panel covers the screws of the previous one, ensuring a clean appearance without exposed fasteners. Despite concealing the screws, this method enhances the structural integrity of the walls by securely fastening the panels together. Hence, for robust structures where wall strength is crucial, this method of installing wall sandwich panels is commonly preferred.
Arya Baron wall sandwich panels are distributed throughout the country by Arya Baron sales representatives.
Wall sandwich panels are also manufactured with rockwool or quilt batting insulation. For further information about these two types of insulation, please contact Arya Baron sales representatives.
Polystyrene wall sandwich panels have various pros and cons. For the best consultation before purchasing wall sandwich panels, we recommend contacting Arya Baron sales department.
Polyurethane wall sandwich panels refer to panels where polyurethane foam is injected between the metal sheets. For further inquiries and being acquainted with the specifications and cost of various types of wall sandwich panels, please contact Arya Baron.
Roof sandwich panels are used as a covering for roofs, constructed with two layers of metal sheets with injected insulation foam between them.
There are various color palettes and designs for wall sandwich panels based on the customer’s taste and intended usage in Arya Baron company, and customers can choose the color they want for the sandwich panels from the relevant table on the wall sandwich panel page.
The most common type of wall panel used for most projects are hidden screw sandwich panels. These panels can be used in any space and are highly useful. One of the reasons for the popularity of these panels is their greater resistance, which we mentioned above. low maintenance, light weight, easy implementation and installation, and affordable price are all advantages of these wall sandwich panels. Using hidden screw wall sandwich panel leads to a beautiful and uniform appearance and doubles the appearance of the structure.
