With rock wool insulation and foam injection at both edges

sizes

(x) (mm)	20,30,40,50,60,70,80,90,100,120,150
effective width (mm)	1120
ineffective width (mm)	1210
maximum length	in desired length up ro 14 m

Shape and size of the trapezoid as well as the number of them in width of the panel plus the top layer, determines the amount of tolerable pressure of a roof sandwich panel.

In proportion to the distance of the base foundation supports from each other and the slope of the roof and the amount of snowfall and maximum wind pressure in the area as well as the pressure of other loads on the roof, the appropriate sandwich panel of the roof should be calculated and specified.

For instance, in those climates that it never snows, or in the project with close distance between the base supports, using roof sandwich panels with large step trapezoids is only unnecessary weighting of the roof and useless expense, or when the slope of the roof is steep even in areas with high amount of snowing, it is not economically to use large trapezoidal steps.

1.2-meter wide panels have less overlap joints, lower screw consumption, lower transportation costs than traditional narrow-width panels, higher installation speed, no unnecessary weighting the roof and are more cost-effective for the buyer. For the first time in Iran, Arya Baron has produced 1.2-meter wide panels almost simultaneously with the European manufacturers and of course several models of ceiling panels with different trapezoidal profiles for different roofs and in different weather conditions are still in Arya Baron’s shopping basket.

Insulation layer material

density	100kg/m³ - 120kg/m³
Heat transfer coefficient	0.03-0.04 W/(m.K)
Double edge foam type	PUR (B2) + PIR

Top and bottom layer material

Top and bottom sheet	Pre-painted galvanized - Self-painted pre-painted aluzinc - Self-painted pre-painted aluminum - matt or bright self-painted stainless steel
Sheet thickness	0.3 to 0.7 mm
Forming type	cold rolling

Common colors and designs of Arya Baron products.

Parameters affecting quality

1- The quality of the top layer and the bottom layer and its proper selection:

The Top and the Bottom layers are either stainless steel, aluminum, copper, PVC, fiberglass, galvanized or pre-painted aluzinc, based on the usage that as the Galvanized and Aluzinc sheets are more common to be used, we bring more details about them at this section. As you can see in the following image, the sheet is made of multiple layers that we call the whole thickness (thickness of all layers together) the sheet thickness. The thickness of a top and bottom layer sheet of an appropriate sandwich panel with expected stability is between 0.3 to 0.7 mm though 0.5 mm is more common and consumed much more.

It is worth noting that when it comes to the thickness of the sheet, for example considering 0.5 mm, t is necessary that the thickness of each layer would be standard and suitable, never use a thinner than standard range base sheet which is responsible for the main stability in order to reduce the costs and try to compensate the lack of thickness by using cheap painting layers.

In order to make sure the desired quality and standard of the input sheet is fulfilled in the production lines, Arya Baron prepare the sheets directly from reliable companies such as Mobarakeh Steel Factory besides, all the quality control standard tests are done on every product before it enters to the company such as: salt spray test, paint thickness measurement and paint resistance to bending and crashes.

2- Quality of rock wool

Rock wool is one of the best thermal and acoustic insulators that is currently used around the world for insulation. Rock wool has thermal stability up to 750 ° C.

The main raw material for the production of this insulation is basalt, a group of igneous rocks that is a remnant of volcanic activity.

The fibrous structure of rock wool provides excellent acoustic properties and sound absorption for this type of insulation. Also, very high temperature resistance and no fire and no smoke feature, this type of insulation is among the fireproof insulation.

Rock wool is light and non-toxic, recyclable and environmentally friendly plus having good physical and chemical dimensional stability, it is also resistant to the growth of pests, bacteria, fungi and pests. Thus, rock wool is one of the best thermal and acoustic insulators for oil, gas and petrochemical industries, construction, etc.

In some rock wools, slag from steel furnaces and some other molts are used instead of basalt, and to compensate for the shortcomings caused by this work, unauthorized incendiary resins are used in excess of the standard. .

These rock wools have a much lower resistance to fire.

3- Production method and machinery

Because rock wool is made up of layered interwoven fibers, it is inherently soft and easily breakable in layers, therefore, the two sheets are arranged in cubes of brick rectangles. This way not only there would be a gap between the joints, but also the parts of the plugs and the tongue or the overlaps won’t have the necessary strength even during the installation stage.

For a long time, we have been looking to eliminate these two major disadvantages of rock wool sandwich panels so that we can enjoy the many advantages of these panels without any worries. In this regard, and to eliminate these two shortcomings, Arya Baron sandwich panels with PIR injection in both edges were launched to the market.

In this type of special panels, polyurethane injected in the two edges, firstly, compresses the rock wool blocks together and eliminates the distance between them, and secondly, in the plugs and tongue part or overlap of insulation and creates high strength between the top and bottom sheets.

In the continuous automatic production line (Continuous), the rock wool sandwich panel first opens the pre-painted sheets on the top and bottom and then each passes through the electric discharge device separately. The electric discharge device prepares the sheet for better adhesion and has a great effect on the quality of rock wool adhesion to the sheet.

The sheets then enter the final pre-heater and heater with a controlled atmosphere to reach the desired temperature for a good adhesive reaction on the sheet. The quality of the adhesive in terms of fire resistance and insolubility in water has a great effect on the final sandwich panel and if it has a poor quality fire-retardant adhesives are used, fire resistance, which is a main feature of this type of panel, will be lost, and water-soluble refractory adhesives will lose their adhesion over time against moisture, and the sheets made of wool would be separated from the rocks. Then the wool of the rocks, which are cut into rectangular cubes, are automatically placed on the sheets and the two sides of the sandwich panel are injected with PIR or (B1 / B2) insulation materials for better strength. Finally, this sandwich panel enters the rotary press machine for baking and after performing the process of chemical reactions, it leaves the rotary press as a finished product.

4-Efficient, specialized and trained personnel with up-to-date technical knowledge

Skill is a mixture of expertise and experience. And the necessary condition for the optimal use of modern machinery and quality raw materials is the presence of skilled workers in the production cycle. Arya Baron in order to lead the company’s operators and production staff to produce quality and durable products with desirable raw materials and using modern and sophisticated machines at appropriate intervals has considered foreign and domestic training courses and seminars in the company as well as inviting foreign and internal professors and put it in the program of the company.