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Roof sandwich panel

roof sandwich panels are one of the best replacements for traditional building materials of the roof. Today, roof sandwich panels have become one of the most suitable prefabricated structures for buildings and sheds and the reason is their suitable structure and also the insulation property they have. Now, why should you choose Arya Baron sandwich panels? using Arya Baron roof sandwich panels have numerous benefits over other roof sandwich panels, including the following:

Maximum insulation, Convenient and excellent thickness, High durability, unique design and appearance.

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Roof sandwich panel

What is a roof sandwich panel? Roof sandwich panel is a layered structure (composite) consisting of one or two layers of hard sheet on both sides and a core layer of insulation which is compacted and produced in the factory. The roof panel is produced as double-sided sheets, one-sided sheet one-sided foil, one-sided sheet one-sided nylon, and one-sided sheet one-sided paper. Roof panel sheets can be produced in the form of shutters, pottery design, trapezoidal design and shadow line.

In any structure, the roof plays a crucial role in its resistance and strength. Therefore, the materials used in constructing the roof is very important. The resistance and waterproofness of the roof is one of the most important issues that should be considered for any roof, and the roof sandwich panel has both of these features. The structure of roof sandwich panels is similar to 3-layer wall panels:

The outer layer is a hard sheet made of Aluzinc, galvanized or aluminum sheet. The core layer, which is called sandwich panel’s insulation layer, is made of polyurethane foam, EPS foam, or glass wool or stone wool insulation. The outer layer of the other side can also be made of Aluzinc, galvanized, aluminum or foil, nylon, paper or plaster.

The roof sandwich panel (3 steps and 5 steps) is produced with trapezoidal steps and overlaps to prevent water from entering the roof. The waterproofness of the roof is one of the most important issues that requires special attention. One easy option is to use Arya Baron’s roof sandwich panels and never have any issues in sealing the roof.

Roof sandwich panel

1. shadow line sandwich panel

2. Ardavaz design Sandwich panel

1.Roof sandwich panel- Spain model

2.Roof sandwich panel- Germany model

5.Roof sandwich panel- Italy model

4.Roof sandwich panel- Norway model

3.Roof sandwich panel- Turk model

1. Ardavaz design sandwich panels- Tulips model

2. Ardavaz design sandwich panels- Iris model

roof sandwich panel: price and value

The price of the roof sandwich panel is determined based on various factors, such as the material of the sheet and the foam. Other technical characteristics of this sandwich panel, especially the thickness of the sheets and its measurements, are also influential in determining the price of one square meter of roof sandwich panel. Since most sandwich panel parameters are determined by the customer, the price cannot be estimated regardless of the parameters. For more information on the price contact Arya Baron’s sales team.

Advantages of Roof sandwich panels

Why roof sandwich panels are the best option for roofs? Using roof sandwich panels have many advantages; the most significant one is reducing the costs compared to that of traditional construction. To build a structure with traditional materials, more cost, time and manpower should be used, while with wall and roof sandwich panels, a construction project can be completed in a short period of time with less manpower and lower costs.

 Another benefit of roof sandwich panels is that the process of implementing and installing them is simple and low-cost, and these panels are easily installed at the project site after production. Other advantages of the roof sandwich panel are:

  • thermal, acoustic and moisture insulation which leads to reducing energy loss
  • Can be used in any climate and with any weather conditions
  • Economical price
  • It has a variety of designs and colors
  • Resistance to natural disasters such as strong winds, earthquakes, landslides or fire
  • Resistant to pests and fungal growth
  • Resistant to rust and chemicals
  • Recyclable and environment friendly
  • Light weight and easy transportability
  • easy to transfer and install in other construction projects
  • Increasing the lifespan of the structure

Shadow line designed roof sandwich panel

Shadow line sheets are among the special designs for the roof sandwich panel, which has a classic design and is similar to a trapezoid. These types of sheets and panels have many advantages. One of the most significant advantages of using Shadow line sandwich panels is their transportation and installation. These panels are quick and easy to install. Another advantage of this type of sandwich panel is their resistance to moisture and their beautiful appearance, which makes them to be used in different places.

ورق شادولاین در ساندویچ پانل سقفی
ساندویچ پانل سقفی طرح آرداواز

Ardoaz designed roof sandwich panel

Ardoaz designed roof sandwich panels are produced in two models, Tulips and Iris, and each of these models has two different types. In each of these models, one-sided and two-sided panels can be used. According to their different applications, they are used in different places.

Technical specification of sandwich panels

Application of sandwich panel

Roof sandwich panels have many applications due to their superior characteristics and features. These panels were used in the old days to cover trains and airplanes, and today they are used to cover the roofs of sheds and industrial halls, making containers, fixed and mobile coldrooms (coldroom sandwich panel), silos and warehouses. Among other uses of roof sandwich panels, the following can be mentioned:

  • Construction of prefabricated villas
  • Construction of prefabricated structures such as all kinds of sheds
  • Construction of large prefabricated industrial buildings
  • Covering the roof of large sports halls
  • Construction of airplane hangars
  • Construction of mobile repair shops
  • Construction of roadside prayer halls
  • Construction of guard rooms
  • Construction of road aid units
  • Construction of prefabricated warehouses for factories
  • Construction of poultry farms and prefabricated livestock farms
  • False ceiling construction
  • Covering the roof of greenhouses and…

Introduction to roof sandwich panel

Roof panel making machines

  • Forming device
  • injection device
  • cutting machine
  • Packaging machine
  • Double belt machine

Why Arya Baron’ Sandwich Panels?

Arya Baron brand with years of experience in designing and manufacturing various types of sandwich panels, especially roof sandwich panels, has now become one of the most professional companies in designing and manufacturing this kind of products. Let us depict the ability of Arya Baron in the field of making roof sandwich panels as following:

Expert and technical staff 100%
Quality and ability to make different sandwich panels 100%
Exporting Arya Baron products to other countries 99%

Types of insulation foam in roof panels

The foams used in the production of roof sandwich panels are the same as the wall panels. EPS polystyrene, XPS polystyrene, polyurethane, glass wool and stone wool foam are used to produce the core of these panels. Each of the above foams has its own advantages and disadvantages, and their insulation level is different according to their density. Polyurethane injection foam is preferable to other foams in terms of insulation properties. Polystyrene sandwich panel is produced from polystyrene foam.

Types of foam in the ceiling plan

1- Polyurethane

This insulating foam, which is also called composite prefabricated panel, is made of a middle core surrounded by metal sheets. Polyurethane panels are fire resistant and it owes this feature to its high density. Polyurethane foam can be used to produce roof sandwich panels using two methods:

Polyurethane spray foam:

This foam sticks directly to the surface so that there will be no seams or cracks.

Sandwich panel insulation foam:

This foam is used in the structure of roof and wall sandwich panels, and because it is a good thermal and acoustic insulator, it prevents energy loss. Since polyurethane sandwich panels are very versatile, they can easily be used to build all kinds of prefabricated structures, such as warehouses and coldrooms, and they can also be used to insulate old buildings. these sandwich panels have many advantages, they can be used to insulate isolated and sterilized environments, refrigeration industries, prefabricated villas, industrial sheds, etc.

2- XPS foam

Extruded polystyrene foam or XPS foam is another widely used foam which is used to make the core layer of roof sandwich panels. The surface and height of this foam is lower than ordinary polystyrene. This foam is an inherently thermal and acoustic insulator; therefore, using it to cover the roof of structures prevents energy loss. Among the advantages of roof sandwich panels with XPS foam, we can mention the high resistance and affordable cost of this sandwich panel. Just like polyurethane foams, this foam is also produced by injection. As one of the strengths of this insulating foam, we can mention its good adhesion to the layers of the sandwich panel.

3- EPS foam

This type of insulating foam is also made of polystyrene like XPS. EPS foam, which is also known as expanded polystyrene, is produced by injection and is placed between two layers of sandwich panel sheets in a compressed form. EPS foam is very light, and this property has led to the reduction of the weight of the EPS roof sandwich panel. Expanded polystyrene insulation is very strong and resistant and light weight at the same time. Using this foam for the roof sandwich panel will increase the resistance of the sandwich panel against pressure and external forces.

Frequently Asked questions about Roof sandwich panel

The price of 4 cm sandwich panels and different types of roof panel models is calculated after consultation with experts. Contact our sales experts at the panel production factory to find out the daily price of the ceiling sandwich panel through the numbers available on the Arya Baron website.

Roof sandwich panel is a covering for the roof and it is made in the form of two layers of sheets with one layer of insulating foam injected between them. In environments with high annual rainfall rate, slate sheets and shutter sheets are used to reduce the vulnerability of sandwich panels.

Kinds of ceiling panels are generally divided into two categories:

Shadow Line panels sandwich

Asbestos ceiling shingle design panel sandwich

The selection of the most appropriate ceiling sandwich panel is influenced by the thickness of the sandwich panel sheets, the number of layers, and the material used in its construction. The process of fabricating sandwich panels involves the selection of a smooth or serrated bottom sheet and a trapezoidal upper sheet with a predetermined number of steps. It is feasible to implement a variety of ceiling sandwich panels, which are primarily designed to insulate the structure, in a variety of structures and for a variety of purposes. The most appropriate ceiling sandwich panel for each structure is determined by the structure’s intended use, climatic conditions, the weight that the ceiling must support, and the significance of the structure’s insulation. Sandwich ceiling panels are manufactured in three and five-step phases.

 

  1. 5-step ceiling
  2. 3-step ceiling
  3. Aluminum ceiling
  4. Galvanization ceiling
  5. Aluzinc ceiling
  6. And …

1- Shadow Line

There are numerous benefits to employing shadow Line sheets to fabricate sandwich panels. Shadow Line is one of the most visually appealing corrugated sheet designs. The cost of Shadow Line sheets is higher than that of galvanization shutter sheets. Consequently, the price of Shadow Line ceiling sandwich panels is higher than that of other varieties of ceiling sandwich panels. The utilization of these sandwich panels transforms the structures from their traditional state and imparts a more modern appearance to the buildings.

 

2- Hidden screw

Hidden screw panels are another kind of ceiling sandwich panels. The utilization of these panels enhances the structure look more beautiful since the screws used for the installation of the sandwich panel remain concealed, owing to the overlapping arrangement of the panels. The distinguishing factor of this particular sandwich panel, as compared to other ceiling panels, is in its edge form, usable width, and thickness. To install these ceiling panels, begin by fastening one panel onto the frame of the structure using screws. Then, position the next panel in a way that its overlap covers the screw of the preceding panel, thereby concealing the screws. This technique of manufacturing and installing ceiling sandwich panels not only enhances the aesthetic appeal of the building’s front but also enhances the durability and strength of the ceiling. The majority of concealed screw sandwich panels for ceilings are constructed using galvanized sheets, aluminum, and Aluzinc.

Aryabaron brand is able to manufacture sandwich panels of the highest quality and most effective method in Iran by utilizing the most advanced technology in the ceiling panel production line and employing a team of experts. This has resulted in the Aryabaron panel production factory being recognized as the largest producer and top exporter in the country for a number of years in the wall and ceiling sandwich panel industry.

Production steps of ceiling sandwich panels

Aryabaron factory’s production management team exclusively employs the most sophisticated engineering and highly outfitted panel production line devices to plan the production method of wall and ceiling sandwich panels.

  • Production of continuous ceiling panels
  • Continuous ceiling panel production
  • Polyurethane ceiling panel in 2 continuous and discontinuous ways
  • Polystyrene ceiling panel in 2 continuous and discontinuous ways

Considering the years of experience in the field of designing and manufacturing all types of prefabricated products, Aryabaron brand has now become one of the top sandwich panel ceiling manufacturers.

The history of sandwich panel and ceiling and wall models

Sandwich panels have been around since 1937, and Aryabaron has been making them in Iran for a long time.

Due to technological advancements, the quality of sandwich panels has significantly improved. Aryabaron, equipped with a computerized manufacturing line, is known for producing the highest quality panels in Iran.

The ceiling panels have a functional width of 1 meter and a non-functional width of 1.08 meters. Their thickness ranges from 2 to 15 cm, depending on the project requirements. The panels are typically constructed using aluminum or galvanization sheets. Ceiling sandwich panels are manufactured using either two sheets or one sheet and one foil. Occasionally, copper, PVC, or stainless steel are used as alternative materials for the upper and lower layers of sandwich ceiling panels, in addition to aforementioned steel sheets.

 

Injection polyurethane foam is the most appropriate foam for sandwich ceiling panels. These sandwich panels are fireproof due to the fact that polyurethane has the maximum density among other insulating foams. Polyurethane foam with a resistance class of B1 or B2 is injected between two panels to create a polyurethane ceiling sandwich panel. The density or compression of polyurethane foam injected between two sheets of these panels is 40 kg, whereas the density of polystyrene is 20 kg.

One-sheet and two-sheet sandwich panels are manufactured. The lifespan and quality of the sandwich panels will be significantly influenced by the type of sheet selected for the sandwich panel ceiling.

Galvanization

Galvanization steel sheet is one of the most frequently employed materials in the production of these panels. This material is highly resistant to rusting, even if the initial layer is damaged. The popularity of this ceiling sandwich panel sheet is primarily due to its reasonable price and high resistance.

Aluzinc

Sandwich panels often use steel sheets as their primary material, which are then augmented with various substances to enhance their corrosion resistance. As an example, they apply a layer of aluminum and zinc to steel to create Aluzinc sheet. This sheet has a stronger resistance to rust than aluminum. Over time and as weather conditions fluctuate, the surface of Aluzinc sheet will remain shiny

Aluminum sheet

Aluminum is more expensive than other ceiling sandwich panel sheets due to its low weight in comparison to other steel sheets and strong resistance to rotting. Because of its strong malleability, aluminum will significantly impact sandwich panel quality.

These panels are applicable without formatting.

If Aluzinc sheet is utilized, this ceiling sandwich panel is UV insulating.

If polyurethane foam is utilized, they are resistant to bacterial growth and insect penetration.

Using Aluzinc sheet in the production of ceiling sandwich panels increases their resistance to rust.

These panels do not emit smoke, and will not harm the environment.

It is washable and hygienic, therefore these ceiling panels are applied to insulate clean rooms.

For detailed information about the surface weight of sandwich panels, you must contact Aryabaron’s technical experts.

Aryabaron is a manufacturer of ceiling panels, and to install panels, get help from Aryabaron executives and representatives across the country.

For detailed information about ordering and buying panels from Aryabaron factory, contact factory numbers and ask your technical question for installation and implementation.

Check other models of sandwich panels here.

One of the sandwich panel kinds that is employed to cover walls is the wall sandwich panel. A clean room is constructed using a clean room sandwich panel. Aryabaron’s slow-burning sandwich panel and fireproof sandwich panel are among the most recent developments in the construction industry.