This type of conex consists of metal frame and prefabricated walls (sandwich panels) which are optimally packed and assembled at the desired location. This feature has made it possible to transport and transfer the conex in large numbers and with the lowest cost. Currently, this product is used in many construction sites, villages, disaster areas, etc.
Some uses of Arya Baron conex:
Prayer room – training class – shop – clinic and emergency room – guard – dormitory – pilgrim accommodation – accommodation camps – bank pass – workshop equipment – telecommunication booths – offices – newsstands and tickets and …. Also, Arya Baron, using modern software, has the ability to design and calculate sheds with special uses, and in fully automatic production lines, mass orders are prepared in the shortest time with the highest quality.
Technical specifications of on-site assembly complexes:
- Skeleton: columns, floor chassis and roof coil made of steel sheet and in the form of stable bent profiles.
- Color: Sandblast and then furnace color
- Roof: Shadowline sandwich panel with two pre-painted galvanized or aluzinc sheets and polyurethane insulation foam with fire resistance class B2
- Walls: 40 mm thick polyurethane wall sandwich panel with two pre-painted galvanized or aluzinc sheets.
- Floor: grid with profile and on trapezoidal bent sheet, pressed wood layer and then PVC or parquet flooring (according to buyer's opinion)
- Door: sandwich panel door with lock and first-class handle
- Window: aluminum with double-glazed glass
- Electricity and lighting system: wiring in face and inside PVC ducts and using cables, fuses and switches and standard sockets.
As mentioned earlier, the primary purpose of on-site assembly is to address situations where it is not feasible to transport pre-assembled conex boxes from the workshop to the project location. In such cases, the speed of execution is of paramount importance. For rapid deployment and implementation, sandwich panel conex boxes are the best choice. The technical specifications of on-site assembled conex boxes are as follows:
Walls and Roof of On-Site Assembled Conex Boxes
The walls of on-site assembled conex boxes are typically constructed from polyurethane sandwich panels. The roof is also made from polyurethane sandwich panels with a shadowline design. These sandwich panels are made from pre-painted galvanized or Aluzinc sheets, which are highly resistant to varying weather conditions.
Main Structure of the Conex
The primary columns of on-site assembled conex boxes are made from steel sheets that are bent into stable profiles. Specialized design software is used to determine the shape and thickness of these sheets, ensuring compliance with domestic codes and global standards to ascertain the appropriate thickness for the sheets.
Windows of On-Site Assembled Conex Boxes
Another technical feature of on-site assembled conex boxes is their aluminum windows. These windows are designed without screws or rivets, and they feature double-glazed glass that can be easily replaced. The electrical and lighting systems in these conex boxes are surface-mounted.
Frequently Asked On-site assembly conex
What is an on-site assembly conex?
On-site conex assembly or on-site assembly conex are a group of conexes that are built and used from the ground up at the project site. The importance of building a conex on site is when it is not possible to transport and move conex that made in the workshop to the place of installation of the conex. In this situation, on-site assembly conex are the best choice. Several factors can lead to the impossibility of moving the conex to a place. For example, if there are obstacles in the street such as tall trees, narrow streets, or the construction of sheds on the roofs of buildings, there is only one option, and that is to use assembly conex on site.
The construction of the conex on the site is as follows: first, the materials required for the construction of them are transported to the project site in the form of separate parts, and then the construction of the conex takes place on the site; For this reason, they are called assembly conex or on-site execution conex. The skeleton of the on-site assembly conex is made of metal and its walls are made of sandwich panels. The various components of them are packed and transported to the project site. Due to the light weight of the sandwich panel and other components of the on-site assembly conex, they can be transported even over long distances.
Conditions for On-Site Assembly of Conex Boxes
As previously mentioned, the on-site assembly of conex boxes has specific requirements. For instance, the location where the conex box is to be assembled must have a standard single-phase electrical supply. Since much of the assembly involves electric welding, access to electricity at the site is essential.
The ground where the conex box will be erected must also be examined for stability. Many on-site assembled conex boxes are constructed on rooftops. Before transporting the components and beginning the construction, it is crucial to ensure the structure’s stability and its ability to bear the weight of the conex box.
Another necessary condition for on-site assembly is the ability to transport materials and components to the site. While on-site assembled conex boxes are ideal for locations where traditional construction is not feasible, the access route to the project site should not be so difficult that transporting materials becomes impossible.
Features of On-Site Assembled Conex Boxes
- These conex boxes are lightweight and can be transported over long distances in large quantities.
- They are highly durable and robust, with significant resistance to natural disasters such as earthquakes and fires.
- On-site assembled sandwich panel conex boxes provide excellent insulation against cold, heat, and moisture.
- They can be disassembled and reassembled at a different location.
- They offer good longevity relative to their cost.
- On-site assembled conex boxes can be constructed in dimensions and sizes tailored to the customer’s specifications.
- Multiple conex boxes can be combined vertically or horizontally.
For What Purposes is On-Site Assembly of Conex Boxes Most Useful?
On-site assembled conex boxes are practical for any region where traditional construction is not feasible. For instance, in mountainous areas where a camp for travelers needs to be established but construction is not possible, on-site assembly of conex boxes is an ideal solution. Other applications for on-site assembled conex boxes include:
- Construction of prayer rooms
- Construction of public restrooms
- Establishment of stores or bakeries
- Accommodation for pilgrims
- Hosting educational camps
- Establishing field clinics and emergency centers
- Equipping workshops
- Housing construction workers in areas with limited space
- And more…
How Much Time Is Required to Assemble a Conex Box On-Site?
One of the notable advantages of on-site assembled conex boxes is their rapid deployment. If the construction and installation are carried out by an experienced team, the assembly time ranges from three days to one week, depending on the size and features required. This timeframe applies to smaller conex boxes with limited amenities. Larger and more luxurious conex boxes, such as villa-style conex boxes, typically require twenty days to a month for completion.
How Much Does On-Site Assembly of a Conex Box Cost?
The cost of a conex box depends on several factors, including the materials used for its construction. However, on-site assembly generally incurs higher costs than purchasing a factory-assembled conex box. That is because additional expenses such as transportation of materials, project supervision, and other ancillary costs must be factored in as well. It is important to note that while on-site assembled conex boxes are not inherently portable, they can be disassembled for relocation.
Technical specifications of on-site execution conex
There are conditions for building a conex on site. For example, special materials are used to build the conex on site. Of course, note that the material for the construction of them is selected according to the customer’s request and the application he expects from it. They have different types. Normal conex, sandwich conex, composite, etc., all these types of them will be able to be assembled on site. But to choose the best material for the construction of the conex in the place, you must consider some factors:
- The speed of execution of the conex
- Durability and strength of the condex
The resistance of the shelter to the weather and climate conditions of the place where it is to be installed.