Prefabricated building assembled in the site

In the foundation of these buildings firstly metal sheets are bent with cold rolling method and the joints are punched on them and the required pieces for netting them is welded with CO2. According to the plan, these profiles are connected to each other with bolts and nuts and form a metal network as the foundation of the building. The shape, size and thickness of iron profiles and how to network are designed and analyzed with specialized Abacus and Solidwork software.

Prefab building features assembled on site

Skeleton: Pillars, floor chassis, roof coil made of steel sheets in form of bent profiles
Paint: Sandblast and then oven paints
Ceiling: Shadowline polyurethane sandwich panel with two pre-painted galvanized sheets or aluzinc
Walls: 40 mm thick polyurethane wall sandwich panel with two pre-painted galvanized sheets or aluzinc (based on buyer's order)
Floor: grid with profile, trapezoidal bent sheet, compressed wood layer and then ceramic or parquet (based on buyer's order)
Door: Door sandwich panel with first-class locks and handles
Window: Aluminium with insulated glasses
Electrical and lighting system: Wiring according to the buyer's request, built-in or surface, using cables, fuses and standard switches

Prefab building is a growing trend for commercial and residential builders. When any construction professional is looking for ways to overcome the shortage of skilled labor while minimizing construction cycle time, fabricated parts can offer a wide range of benefits.

A prefab building is built in a workshop or factory and then assembled at the project site. One of the biggest advantages of these structures is the possibility of producing them for any type of use. Due to their flexible structure, these structures are highly resistant to earthquakes and landslides. Prefabricated buildings can be installed without creating pollution in the project environment.

The foundation of the prefabricated structure that assembled on site

To implement the foundation of these buildings, iron sheets must be punched at the joints. Before that, these iron sheets are bent in cold rolling. After passing this step, other required parts are installed on them with the help of welding. Profiles are installed to each other with the help of bolts and nuts according to the structure plan. This metal grid is called the foundation of a prefabricated building. Special software is used to know exactly how to connect and network profiles. This software analyzes the shape, thickness and size of the profiles.

The skeleton of the prefabricated building

The skeleton or steel frames of these structures are connected to each other from the floor to the foundation with the help of bolts and nuts. The thickness, design and size of the profiles used for the installation of these prefab buildings are determined according to international standards. The rules required for the construction of these structures are determined according to the relevant regulations and software. The speed of construction and the high quality of parts are the main advantages of using prefabricated skeleton systems. A building using a fully prefabricated system can often be constructed in about 10-14 days per floor depending on the area and logistical constraints.

The floor of the prefabricated building

The metal grid of the floor of these prefabricated buildings is covered with the help of Shadowline sandwich panel. The sandwich panels used for this purpose are 75 mm thick. These sandwich panels can be carpeted with parquet or ceramic and special glue.

The advantages of prefabricated concrete flooring for ground and basement floors are:

Quick and easy installation
Design flexibility
Anti-rot, moisture and resistant to the penetration of vermin
The ideal base for underfloor heating

The advantages of prefabricated concrete flooring for upper floors are:

Sound resistance and no squeak
Fire resistance and improved safety performance compared to alternative products

The roof of prefabricated building that assembled on site

The roof of most prefabricated buildings is designed as a slope and a hut. To cover this roof, manufacturers use polyurethane sandwich panels with a thickness of 75 mm. The polyurethane foam in this ceiling sandwich panel has a density of about 40 kg/m3. The material of the sheets of this sandwich panel is usually Alozinc or galvanized, and the thickness of each of them is about 0.5 mm.

One of the biggest advantages of prefabricated roofs is cost savings. Compared to traditional roofing methods, prefab roofs are less expensive to install and often require less labor. This can save a lot of money for the whole project. By using these types of roofs, complex roof designs can be made more efficiently and quickly. Another advantage of prefabricated ceilings is ease of installation. Since the panels are made in the factory, they are simply put together and require less time to install. In addition, because the panels are lighter than traditional roofing materials, they are easier to transport to the job site. This can make your project run smoother and faster.

The wall of prefabricated structures that assembled on site

The walls of these buildings consist of a metal frame that is connected to each other with the help of bolts and nuts. The best sandwich panel for building the walls of these structures is a double-sided polyurethane sandwich panel with a thickness of 40 mm. The material of the sheets used to make the walls of the prefab building assembled on site is usually galvanized or aluzinc, and the customer can determine their color. Prefab wall panels are another building component that can help you build more profitably. Here are some of the advantages of prefabricated wall panels.

Framing your home, the traditional way can be dangerous, especially when you’re doing it on upper floors. With little room for safe movement, building wall panels presents safety risks. Prefabricated wall panels are manufactured by skilled professionals in a climate-controlled area, away from the job site. You don’t have to worry about extreme temperatures or rainfall affecting the quality or shape of the timber. In addition, since each wall panel is produced by an experienced design team, any construction mistakes or defects are easily corrected and assembled exactly according to the specific dimensions of your project.

Additionally, you minimize the need for skilled on-site labor when your team does not have to fabricate and assemble wall panels on site. At a time when the construction industry continues to struggle with a shortage of skilled labor, prefab wall panels can help you move your projects forward on schedule without compromising quality building components.

Installation of prefabricated wall panels is quick and efficient. You’re not waiting for someone to measure, cut, and assemble every part of every wall panel. All prefabricated wall components are shipped directly to your job site and installed within hours. This will not only help shorten your project completion time, but also reduce the risk of theft of raw materials at work. Because prefabricated wall panels are faster to install, they provide higher quality construction and require less on-site labor. As an employer, you order exactly what you need and thus minimize waste. Arya Baron Toos company is a producer of new construction products by providing construction services of prefabricated buildings, preparing for the construction of this structure in all parts of the country.

Features of On-Site Assembled Prefabricated Buildings

On-site assembled prefabricated buildings are constructed in a workshop or factory and then assembled at the project location. One of the biggest advantages of these structures is their ability to be produced for any type of use. Due to their flexible structure, these structures demonstrate significant resistance to earthquakes and landslides. Prefabricated buildings may be installed without causing pollution at the project site. The most important features of on-site assembled prefabricated buildings include:

Foundation of On-Site Assembled Prefabricated Structures

To execute the foundation for such buildings, metal sheets must first be punched at the connection points. Before that, these metal sheets are bent in a cold rolling process. Subsequently, other required components are installed on them by welding. The profiles are connected to each other according to the building’s blueprint using screws and nuts. This metal network is referred to as the foundation of the prefabricated building. Specialized software is used to precisely determine the connection and networking of the profiles. This software analyzes the shape, thickness, and size of the profiles.

Skeleton of the Prefabricated Building

These structures’ steel frames or skeletons are connected from the base/floor to the foundation and from the sides to each other using bolts/screws and nuts. The thickness, design, and size of the profiles used for installing these on-site assembled prefabricated buildings are determined according to global standards. The regulations required for constructing such structures are also specified by relevant codes and software.

Floor of the Prefabricated Building

In these prefabricated buildings, the metal network of the floor is covered using Shadowline patterned sandwich panels. These sandwich panels, used for this purpose, are 75 mm thick. The top of these sandwich panels can be covered with parquet or ceramic tiles using special adhesive.

Roof of the On-Site Assembled Prefabricated Home

Most prefabricated buildings’ roofs are designed to be sloped and cottage-like. To cover these roofs, manufacturers use polyurethane (PU) sandwich panels with a thickness of 75 mm. The PU foam in these roof sandwich panels has a density of about 40 k/m³. The sheets of these sandwich panels are generally made of Aluzinc or galvanized steel, each about 0.5 mm thick.

Walls of the On-Site Assembled Prefabricated Structure

The walls of these buildings are composed of a metal frame connected using bolts/screws and nuts. The best sandwich panel for manufacturing the walls of these structures is a 40 mm thick double-sided PU sandwich panel. The sheets used for manufacturing the walls of on-site assembled prefabricated buildings are usually galvanized steel or Aluzinc, and the customers may choose their color.

Various methods of arranging prefabricated buildings on site

This category of prefabricated buildings is first built in the factory as an integrated metal structure and then transported to the project site. As one of the most common types of prefabricated houses assembled on site, we can mention wheeled and portable cans or caravans. Among other types of prefabricated structures, these buildings are the most unsuitable type of structure for permanent residence. This structure can be used as a temporary accommodation for security centers, construction workshops, roadside offices, etc.